1+2 Pumatic Flat Mask Making Machine

1+2 Pumatic Flat Mask Making Machine

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  • Parameters


Fully automatic outer ear loop mask production line (1+2)


I. Line Introduction


Fully Automatic Outer Ear Loop Mask Production Line (1+2) can only produce disposable flat masks, not N95 and three-dimensional masks. Whether the mask is medical is not related to the machine. As long as the mask is sterilized, the mask produced by this equipment can be used for surgical masks.


This machine is mainly used for automatic forming of plane mask:the whole roll of cloth is driven by roller after being unrolled, and the cloth is folded and wrapped automatically;the nose bridge strip is rolled up for traction and unrolled. After cutting with a fixed length, the mask is transported to two mask ear belt welding stations through the assembly line, and finally formed through ultrasonic welding.The mask will be transported to the flat belt line for collection through the assembly line after finished.


II. Production flow chart






















III. Product structure and photo

Mask type: Outer ear loop medical mask without edge folding on both wide sides.

Mask size: 95x175 mm as the following pictures


IV. Equipment list supplied by seller (See Attached D1)



Ser.
Equipment Name
Model and configuration
Quantity (set)
Note
1
Unwinding machine
2600*800*1800,unpowered
1

2
Cloth folding machine
Roller drive:chain,servo motor;Conveyor:alternating current motor,speed ratio:5
1

3
Sorting machine
Chain drive,servo motor:750W,speed ratio:10;unqualified deliver:flat belt.
2

4
Ear band welding machine
Deliver:servo motor750W,speed ratio:20;ear band deliver:alternating current motor,speed ratio:15;ear band rotary conveying(counting):stepping motor
2

5
Electrical control system
PLC+HMI
1








V. Technical Parameters of Line


Suitable mask specifications: 2/3/4 layer non-woven flat mask

Production capacity: 80 ~ 120 pcs / min (24 hours continuous work)

Compressed air: 0.6 ~ 0.8 MPa

Voltage: AC 220V 50HZ   

Power: ~ 12KW

Line Size (L*W*H): 6.6 m x 3.5 m x 2 m

Mask size: 95x175 mm




VI. Material List for Mask production (for reference)

No.
Material name
Color
Weight (g/m2)
Width (mm)
Length (m/roll)
OD of material roll (mm)
ID of core roll (inch)
Remark
1
SS non-woven dark color( outer layer)-SBPP
White or dark color(green, blue, black, etc.)
25
180 or 200
about 2200m
600mm
3''
Each slice:175MM;                        Single chip weight 0.875g
2
White melt-blown non-woven fabric-filter layer(middle layer)-MBPP
White
20-22(civil use)            25-30 (surgical use)
180
about 1500m
600mm
3''
Each slice:175MM;Single chip weight 0.693g;The filter index is 90%, 95%, 99.99%. Materials can be selected according to the production requirements of the company. The width of 175MM can also be used
3
SS non-woven inner layer)-SBPP
White or light
20 or 25
200 or 210
about 2200m
600mm
3''
Each slice:175MM;Single chip weight 0.91875g
4
Nose bridge
White

width:3.0-4.0mm; thickness:0.8mm
350mm
3''
Plastic or iron, it is recommended to use plastic with iron wire. Lenth>8cm

5
Elastic ear-band
White
about 0.85g/m
Polyester silk , High elastic spandex with 6 needles,Diameter 2.0-2.5mm
Each slice is cut 300MM( Single side 150MM * 2 side = 300MM)







Remark:

The seller reserve the right to modify above specification and component brand for upgrading the equipment and ensuring the delivery time without prior notice to customers.


















Layout









Model
ECO16
Usage
medical mask or surgical mask
Capacity
80 ~ 120 pcs / mi
Power
~ 12KW
Voltage
AC 220V/380V  50/60Hz±10%
Air Supply
0.5~0.7 MPa
Overall size
6.6 m x 3.5 m x 2 m