1+1 Full Servo Mask Making Machine
1+1 Full Servo Mask Making Machine
- Detail
- Parameters
ECO13 Flat Mask Production Machine (1+1, Servo type)
I. General Introduction
1.1 Equipment introduction
The full-automatic disposal mask production system is a fully-automatic machine composed of a set of flat mask high-speed mask body making machine and one set of full-servo outer ear band welding machines using 1+1 connection conveying method. The production system uses ultrasonic technology , Bond 3 to 5 layers of PP non-woven fabric, insert the nose bridge and cut the mask body, and then use ultrasonic technology to weld the ear loop to the mask body . This system is a highly efficient and highly practical model.
The flat mask high-speed mask body making machine is mainly composed of a mufti-layer material feeding mechanism, a fold forming mechanism, a nose bridge feeding mechanism, an ultrasonic welding die-cutting mechanism and other mechanisms, which can automatically complete the functions of automatically adding the nose bridge and body forming of the mask.
The full-servo outer ear loop welding machine is mainly composed of a mask conveyor belt, an ear loop pulling mechanism, an ultrasonic welding mechanism, a mask receiving mechanism etc., which can automatically complete the functions of automatic welding ear loop and other functions.
The 1+1 disposable mask production system: simple and easy to use, stable and reliable, with good versatility, compatibility, and cost performance.
1.2 Equipment characteristics
Raw material mechanical brake control material tension control, high stability and low failure rate.
The product output has an automatic counting function to facilitate the output statistics.
It can produce 2-5 layers of masks and automatically weld the ear loops at both ends.
Computer program control, extremely high output and high reliability. The products are exquisitely made and the quality fully meets or exceeds the detection standard.
II. Production Flow Chart
III.Technical Parameter
Model Number: ECO13
Machine size: about 4210（L）*2340（W）*2000（H）mm
Power and voltage: AC 220V/380V 50/60Hz±10％
Installed power: about 10KW
Compressed air: 0.5~0.7 MPa
Capacity:≧80 pcs/min
Mask type: Outer ear loop medical mask without edge folding on both wide sides.
Suitable mask specifications: 2/3/4 layer non-woven flat mask
Mask size: 95x175 mm as the following pictures
IV. Machine drawing
4.1 Each machine
1) Raw material rack
2)Mask body masking machine
Ear loop welding machine
Discharging belt
4.2 Layout drawing
4.3 3D Drawing for each section
4.3.1 Raw material rack
4.3.2 Mask body making machine
4.4 ear loop welding machine
4.5 Discharging belt
4.4 Equipment configuration list
Main configuration | electrical components | controller | Xinjie or equivalent brand |
HMI | Xinjie 7-inch color touch screen or equivalent brand | ||
Sensor | Omron or equivalent brand | ||
feeding motor | Hcfa or equivalent brand | ||
Ear loop rotary motor | Hcfa | ||
Ultrasonic | New Power, Conprofetech or equivalent brand | ||
pneumatic components | Welding cylinder | Airtac or equivalent brand | |
Clipping cylinder | Airtac or equivalent brand | ||
Positioning cylinder | Airtac or equivalent brand | ||
Solenoid valve | Airtac or equivalent brand | ||
Oil-water separator | Airtac or equivalent brand | ||
Technical Specification | product specifications | mask specifications | 175（±10）*95（±10）mm |
ear band length | 170-180mm | ||
welding spot spacing | 80-84mm | ||
welding spot size | 8-10mm according to client standards | ||
Product positioning adjustment | Automatic calibration | ||
Product capacity | 4800-6000 PCS/H. It depends on actual production. | ||
equipment specifications | welding method | continuous/instant welding | |
program storage | simple and adjustable | ||
template assembly method | casette installation of fixed position | ||
operation safety protection | Emergency stop | ||
action protection | software action interlock | ||
operating height | 1200mm | ||
Operation environment | Ambient temperature does not exceed 40°; no flammable or corrosive gas, no dust (cleanness is not below 100,000 level) | ||
Air pipe specifications | φ12mm | ||
Compressed Air Supply | 0.5-0.7Mpa | ||
Power Specifications | AC 220V/380V 50/60Hz±10％ | ||
Input power | About 10KW | ||
Equipment weight | About 750kg | ||
Overall dimensions | (L)4210mm*(W)2340mm*(H)2000mm |
V. Material List for Mask production
No. | Material name | Color | Weight (g/m2) | Width (mm) | Length (m/roll) | OD of material roll (mm) | ID of core roll (inch) | Remark |
1 | SS non-woven dark color( outer layer)-SBPP | White or dark color(green, blue, black, etc.) | 25 | 180 or 200 | about 2200m | 600mm | 3'' | Each slice:175MM; Single chip weight 0.875g |
2 | White melt-blown non-woven fabric-filter layer(middle layer)-MBPP | White | 20-22(civil use) 25-30 (surgical use) | 180 | about 1500m | 600mm | 3'' | Each slice:175MM;Single chip weight 0.693g;The filter index is 90%, 95%, 99.99%. Materials can be selected according to the production requirements of the company. The width of 175MM can also be used |
3 | SS non-woven inner layer)-SBPP | White or light | 20 or 25 | 200 or 210 | about 2200m | 600mm | 3'' | Each slice:175MM;Single chip weight 0.91875g |
4 | Nose bridge | White | width:3.0-4.0mm; thickness:0.8mm | 350mm | 3'' | Plastic or iron, it is recommended to use plastic with iron wire. Lenth>8cm | ||
5 | Elastic ear-band | White | about 0.85g/m | Polyester silk , High elastic spandex with 6 needles,Diameter 2.0-2.5mm | Each slice is cut 300MM( Single side 150MM * 2 side = 300MM) |
Remark:
The seller reserve the right to modify above specification and component brand for upgrading the equipment and ensuring the delivery time without prior notice to customers.
